The construction industry is constantly relying on tower cranes to lift heavy materials. These pieces of equipment can withstand loads of up to 265 feet above the ground.

A tower crane consists of three main parts: the mast, the slewing unit, and the jib or working arm. All of these components have a variety of roles in the crane’s operation.

Tower Cranes An Essential Tool for Heavy Lifting in Bridge Construction

What is a Tower Crane?

A Tower Crane is a piece of heavy machinery that can lift several tons to precarious heights. These cranes are essential to many construction projects, and they make a lot of work a lot easier and safer.

The most recognizable part of a tower crane is its lattice work. This is the jib and counter jib that you see sticking out horizontally from the top of the mast or tower.

Besides the jib and counter jib, there are other important parts of a tower crane that make it function. These include the working jib, a shorter component that is attached to the jib and is used to raise and lower loads.

The working jib has motors, electronics and counterweights that help the crane lift loads. There is also a cab, which is where the operator sits while operating the tower crane.

Tower Crane Design

Tower cranes are designed in a way that allows them to work efficiently in tight spaces. This means that they’re ideal for working in urban metro areas and downtown work sites where there’s limited space on either side of the building.

Once the tower crane’s vertical mast is assembled, an operator’s cab and turntable are attached to it. From there, the horizontal jib and the hoist & hook (a trolley mechanism) are connected.

Another important factor in designing the tower crane is where it will be installed. Ideally, it should be positioned outside the construction plan floor so that it doesn’t obstruct development progress or cause any issues with subsurface water.

One of the ways that you can make a tower crane even more effective is to install a luffing unit, which can lower or raise its jib. This reduces the slewing radius and allows you to work in narrow areas with less risk of collision.

Tower Crane Functions

Tower cranes are used for heavy lifting in bridge construction projects. They offer a combination of load capacity, flexibility in height and working range that cannot be matched by other types of cranes.

A typical tower crane is comprised of a long horizontal jib, a machinery arm, an operator’s cabin and concrete counter weights to balance the load being lifted. The operator controls the crane by sitting in a cab at the top of the tower or by using radio remote control from the ground.

In addition to construction and infrastructure, tower cranes are also used for lifting heavy loads in power plants and industrial facilities. They are a vital tool in these industries as they can handle large volumes of materials safely and efficiently.

Tower Crane Safety

In bridge construction, Tower Cranes are an essential tool for heavy lifting. They are a key component in completing projects on time, safely and within budget.

To ensure safe operation, cranes should be inspected and maintained regularly (every day). Before a lift begins, the operator performs a pre-start check to verify all safety devices are functioning properly.

On truck mounted, wheel-mounted / crawler mounted units, outriggers should be extended and jacks set before the crane is used to lift rated safe working loads. They should also be leveled to their rated height and plumb to the manufacturer’s tolerance.

Tower Cranes are often positioned near subsurface infrastructure services such as gas and sewage lines. Special foundations are required to prevent the tower crane from interfacing with these lines and the outermost underground section of the structure. These arrangements must be planned well ahead and may involve coordination between the project, Morrow Equipment engineers and erectors.

Tower cranes are a staple of many modern construction projects. They stand over buildings, piles and tunnels to hoist loads, but their stability and safety depend on proper base and grillage installation and mast ties.

On typical building construction sites, tower cranes work under crowded conditions, occasionally with overlapping work zones and under time, budget and labor constraints. This makes site safety a priority for all parties involved. These cranes work will in crowded spaces in unison with other specialised development equipment like vacuum excavation trucks.

The Safety Benefits of Using Tower Cranes in Complex Construction Projects

Stability

Tower cranes are a vital component in the construction of large buildings and complex structures. They are used to lift heavy equipment and can be very strong, which means they need to be carefully designed and very stable.

In recent years, tower crane manufacturers have brought more technically advanced features into their product lines. Those features are driven by bigger projects, higher completion timelines, and demand for increased productivity and safety.

One example of this is the development of an innovative self-erecting crane that can handle heavy prefabricated wall panels without the use of a helper tower crane. This saves on crane usage costs and ensures a safe working environment on the construction site.

Lifting Capacity

The safety benefits of using tower cranes in complex construction projects include the following:

Firstly, tower cranes reduce the need for vehicles, which means there is less damage to scaffolding and your site looks tidier. Additionally, tower cranes are environmentally friendly because they don’t cause soil churning, which is common with material handling equipment.

Furthermore, tower cranes can provide a higher load lifting capacity than other types of equipment. This can improve productivity and decrease downtime for your project.

Another safety benefit is that tower cranes are equipped with anti two-blocking devices, which prevent damage from occurring between the load block and overhaul ball or other components on the hoist. This can cause the hoist to slip or fall, which could damage someone or something on your project site.

Lastly, tower cranes are also environmentally friendlier because they are powered by electricity. They won’t cause soil churning, and most of the components used to install them are recyclable, which reduces pollution levels.

Safety

The safety benefits of using tower cranes in complex construction projects include reduced injury risk, increased productivity and higher profitability. Proper training, clear warning signs and adequate protective equipment are key.

A tower crane’s anti-collision system prevents the operator from interacting with other structures, such as power lines, roads or buildings. The anti-collision system is a necessary element of tower crane operation to reduce the likelihood of collisions.

In addition, tower cranes typically have factory-calculated lifting charts that can be applied to any radii available. These lift charts are intended to keep an operator within the limits of safe loads and speeds.

In addition to the advantages mentioned above, tower cranes have an advantage over mobile cranes in that they don’t move around much during their use. This makes them a great choice for high-rise construction projects that are difficult to access, such as those in urban areas or over high-voltage wires. Static cranes are also more reliable and less prone to damage than mobile cranes.

Reliability

Tower cranes are an essential part of the construction industry because they are capable of lifting heavy loads. They are also safer and more reliable than other types of cranes, which is why they are commonly used in the construction of high-rise buildings across the world.

The reliability of your crane depends on how it’s designed and built. Reliability engineering is a field that uses proven mathematical techniques from probability and statistics to assess and predict the reliability of a product under certain conditions.

In complex construction projects, it’s often the case that more than one tower crane will be needed for the project to be completed safely and efficiently. This requires a careful placement of the cranes to minimize the potential for collisions between them.

Tower crane manufacturers are bringing more technically advanced features into their products to address these issues. They are also developing autonomous systems that allow tower cranes to perform operations without human input.

Tower cranes are a key tool in the construction industry. They help contractors increase efficiency and productivity on construction sites by eliminating the need for other equipment, like mobile cranes.

They can also be used to access areas that other machines cannot reach. This helps homebuilders get projects done faster and with less downtime.

How Tower Cranes Increase Efficiency and Productivity on Construction Sites

Reduced Downtime

Downtime costs construction companies money, delays project timelines, and reduces productivity. While the exact cost of downtime is difficult to quantify, experts in the industry estimate that it costs 20-30% of a company’s total revenue.

In addition to the obvious monetary impact of downtime, it can also negatively affect the environment. The construction industry is a global pollution producer, so reducing downtime on job sites is important for environmental conservation.

One of the most common causes of downtime on construction projects is equipment failures. However, downtime can be prevented with preventative asset maintenance.

Maintaining heavy equipment can be expensive, so construction companies should develop a preventative maintenance schedule that includes inspections and repairs. This strategy can help ensure that a company’s heavy machines are running efficiently and avoid unnecessary repairs and needless downtime in the future.

Using tower cranes on construction sites can greatly reduce downtime and improve efficiency and productivity. These types of construction equipment can lift and transport materials across tight spaces, reducing the possibility of accidents.

Increased Lifting Capacity

One of the most popular pieces of lifting equipment on construction sites is a tower crane. They are known for being able to lift loads safely to precarious heights, thanks to a system of counterweights, jibs, and mast supports that protect the cabling, trolley, and hook from overturning forces.

A tower crane consists of several parts, including a base, a machinery arm, an operating cabin, a jib, and a winch. The machine arm is the shorter horizontal element that contains the load-lifting motor, electronic controls, the cable drum, and concrete counterweights to maintain balance.

The jib is the main load-bearing component of a crane that extends out horizontally from the top of the mast or tower. It has two variations: a luffing jib, which can move up and down, and a fixed jib, which does not move up or down.

The maximum jib reach is approximately 230 feet, and the crane’s lifting capacity can be up to 18 metric tons. However, the crane cannot lift that much weight when the load is positioned at the end of the jib.

Increased Safety

Tower cranes are a vital part of today’s construction sites, providing the lifting and movement of heavy materials throughout a project. But they can also cause serious injuries and even death if not properly maintained and operated.

One way tower cranes improve safety is by increasing the amount of training that is offered to workers. In particular, crane operators should be educated on load management guidelines so that the loads they lift are well-rigged and balanced before they’re lifted.

Another way that tower cranes increase safety is by reducing the number of accidents and near misses on a construction site. Many accidents happen because of human error, so proper training and a commitment to safety are essential for keeping projects on track.

Increased Flexibility

Tower cranes are a great solution for many building projects where space and clearance are limited. They have a short counter jib and variable working radius that allows for high productivity in narrow spaces.

When assembling a tower crane, you need to take into consideration its structure and the support equipment that it will need to operate effectively. For example, if the tower crane needs to be assembled on a concrete base, you need to make sure that the base will be strong enough to hold the weight of the tower & other equipment.

A tower crane is composed of several components: a mast, a jib, and counterweights. These are all designed to keep the crane stable despite the amount of load that it lifts.

Using a model that takes into account the time, assignment, and sequence of lifting tasks is an effective way to schedule tower crane operations. It can also help prevent collisions between tower cranes and other construction activities on site, which is a key issue on construction sites.